This version flows as a cohesive sentence, clearly listing the key features and ending with the strong value propositions of direct pricing and customization.
1. Fully automatic operation: With just one click, the entire process from pressing, feeding, pressure release to plate pulling and discharging is fully automated, significantly reducing labor intensity and labor costs.
2. Powerful filtration force: The standard feed pump has an inlet pressure of 0.6 Mpa, providing a strong driving force for filtration, ensuring a low moisture content of the filter cake and a short filtration cycle.
3. Clean and Environmentally Friendly Design: The unique open water channel design effectively collects any drips or leaks that may occur during the filtration process, keeping the working environment clean and in line with environmental protection requirements.
4. Stable and reliable: Utilizing a mature hydraulic system and precise mechanical structure, this equipment ensures stable and continuous operation over a long period of time with a low failure rate.
1. Automatic plate-lifting system
Function: It replaces the traditional manual process of pulling the filter plates one by one. It is driven by an advanced electronic control system, enabling the filter plates to be pulled out in an orderly, smooth and efficient manner one by one.
Advantages:
- Efficient: All the plate pulling operations can be completed within just a few seconds, significantly reducing the production cycle.
- Safety: No need for operator intervention, eliminating the risk of injury.
- Accuracy: The plate pulling device has precise positioning, smooth operation, and minimal impact on the filter plates, thereby extending the service life of the equipment.
2. Clear water trough
Structure and Function: Located directly beneath the filter plate assembly of the filter press, it is equipped with a water collection tank and a drainage pipe. It is used to collect the liquid from filter cloth cleaning or accidental leakage, as well as the small amount of filtrate that may seep through the gaps between the filter plates.
Advantages:
- Environmental protection: Prevent sewage from flowing freely and keep the workshop floor dry and clean.
- Easy maintenance: The centralized drainage outlet makes it convenient to transfer the collected liquid into the gutter or the recycling system.
- Protective equipment: Prevent water from corroding the machine base and the floor.
3. Feed pump system (standard configuration: 0.6 Mpa)
Feed pressure: 0.6 megapascals (Mpa), which is approximately equivalent to 6 kilograms force per square centimeter. This is a moderately high pressure, suitable for filtering most fine particle materials.
Pump type selection: It can usually be configured as a slurry pump, a screw pump or a diaphragm pump, depending on the corrosiveness of the material, the solid content rate and the viscosity.
Advantages:
- High-humidity filter cake: Sufficient pressure can force the moisture in the material to be expelled forcefully, resulting in a firm and low-humidity filter cake.
- Fast filtration speed: Under high-pressure drive, the filtration efficiency is significantly enhanced.
- Adaptable: Capable of effectively handling fine particles and viscous materials that are difficult to filter.
4. Hydraulic System
Function: Provides the power to compress the filter plate assembly, and maintains a constant compressive force during the feeding process to prevent spillage of the material.
Features:
- High-pressure plunger pump, with strong compression force.
- The electrical contact pressure gauge automatically controls the pressure for clamping and releasing, achieving automatic pressure retention.
- Runs smoothly with low noise.
5. Electrical Control System
Core: Utilize PLC (Programmable Logic Controller) as the control center, in conjunction with touch screens (human-machine interface).
Function:
- Multiple operation modes including fully automatic, semi-automatic and manual are available for selection.
- Real-time display of equipment operating status, pressure, time and other parameters.
- It has safety protection functions such as overload, overpressure and emergency stop.
1. Pressing the filter plates: The hydraulic cylinder operates, pushing the pressing plate to compress all the filter plates, forming a hollow and sealed filter chamber.
2. Feed filtration: The feed pump (0.6 Mpa) is activated, and the suspension is pumped into the filter chamber. Under the pressure of the pump, the liquid (filtrate) passes through the filter cloth and is discharged from the open flow outlet or the concealed flow pipe; the solid particles are retained in the filter chamber and gradually form a filter cake.
3. Pressure relief plate: When the feed pump stops, the hydraulic system releases pressure and the pressing plate moves backward. The automatic pulling device starts to operate, and the filter plates are pulled apart one by one.
4. Discharge: After the filter chamber is opened, the formed filter cake, due to its own weight, falls off from the filter cloth and drops into the collection hopper or conveyor below, completing one working cycle.
1. Environmental protection industry: Dewatering treatment of sludge from urban sewage plants and industrial wastewater.
2. Mining: Concentration of metal ores and non-metal ores, as well as dewatering of tailings.
3. Chemical Industry: Solid-liquid separation for products such as pigments, dyes, fertilizers, resins, and pesticides.
4. Food and Biology: Filtration of starch, yeast, soy sauce, and fruit juice.
5. Metallurgy, ceramics, coal industry, etc.