Date Lady Name Health Food Co., Ltd. - Red Dates Syrup Filtration Solution

2025-10-15

I. Customer Background and Challenges

Customer Information: Date Lady Name Health Food Co., Ltd., mainly engaged in food processing and health supplements manufacturing, with its core product being red dates syrup.

Core Pain Points:

Impurities Residue: Fine red dates skins penetrate the filter cloth, resulting in poor transparency of the syrup, affecting appearance and taste;
Efficiency Bottleneck: The syrup has high viscosity and poor fluidity, and the filtration speed cannot match the 2 tons per hour cooking capacity at the front end;
Discharge Difficulty: The 3% solid content of the red dates filter cake is highly adhesive, making manual cleaning costly and prone to damage the filter cloth.

II. Customized Solution

Core Configuration: High-temperature corrosion-resistant pump + fully automatic high-temperature pressure filter, specifically addressing viscosity and automation issues:

Fully Automatic High-temperature Pressure Filter:

Thermal Insulation Design: The plate and frame are equipped with steam / heat transfer oil to maintain the filtration chamber temperature at 70-80℃ (adjustable), reducing syrup viscosity and improving flow rate;
High Precision Filter Cloth: Food-grade polypropylene material, 100% capable of retaining ≥100-mesh red dates skin particles;
Fully Automatic Operation: PLC controls pressing, feeding, pressing, and discharging, with an auxiliary filter cloth oscillator for cake discharge, requiring no manual intervention.

High Temperature Sanitary Pump:

Temperature Resistance: The pump body and seals can withstand temperatures of 100℃+ without leakage;
Flow Matching: Provides a stable feeding pressure of ≥2 tons per hour to ensure continuous production.

III. Application Results

Efficiency Enhancement: At 75℃, the filtration speed is stable ≥2 tons per hour, reducing the single batch cycle by 40% and eliminating the production capacity bottleneck;
Quality Improvement: The syrup is clear with no visible impurities, significantly upgrading product quality;
Cost Reduction and Efficiency Increase: Fully automatic operation reduces labor costs, extends filter cloth lifespan; Efficient pressing increases sugar yield and improves raw material utilization.