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High cost-performance solution for sludge dewatering - Factory customized 630 type dark flow chamber filter press - Automatic hydraulic/manual plate pulling

The 630 chamber filter press is a medium to large-sized solid-liquid separation equipment widely used in environmental protection, chemical, mining, food and other fields. The model "630" indicates that the side length of the filter plate is 630mm, which is a medium to large size, balancing processing capacity and equipment floor space. This model features automatic hydraulic compression, manual plate pulling and dark liquid discharge, and uses PP polypropylene filter plates. It is a classic model with stable performance, economic practicality and convenient maintenance.

  • Filtering area 15-40㎡
  • Filter plate size 630*630mm
  • Filter chamber volume 225-600L
  • Number of filter plates 18-49Pcs
  • Filter cake thickness 30mm
  • Filter pressure 0.6-1.0Mpa
  • Motor power 2.2KW

1. Automatic hydraulic system
Function: It is used to compress all the filter plates, forming a sealed filter chamber and providing continuous pressure during the filtration process. 
Feature:

Automated operation: Through the hydraulic station and the electronic control system, the filter plates can be automatically compressed and released, significantly reducing the labor intensity of workers and improving the efficiency of the filtration process. 
Pressure stability: The hydraulic system can provide a strong and uniform clamping force, ensuring that the filter chamber does not leak under high pressure and guaranteeing the filtering effect. 
Safe and reliable: Equipped with an electric contact pressure gauge and an overflow valve, it can set and automatically control the clamping pressure. In case of overpressure, it will automatically release the pressure to protect the equipment and the operators' safety. 

2. Manual lifting of the panel
Function: After the filtration process is completed, slowly pull out each filter plate one by one to remove the filter cake. 
Feature:

Simple structure, low cost: Compared with the automatic plate-lifting system, it eliminates the complex transmission and control systems, resulting in lower equipment manufacturing costs and subsequent maintenance costs. 
Maintenance convenience: The mechanical structure is simple, with a low failure rate. Even if there are minor issues, they can be easily identified and repaired. 
High flexibility: Operators can adjust the force and speed of the pull plate according to the adhesion condition of the filter cake. This feature is particularly advantageous for certain special materials (such as filter cakes that are easily broken or highly viscous). 
Disadvantage: Requires manual operation, and the labor intensity is slightly higher compared to the automatic plate pulling method. 

3. Secreted fluid in the dark
Function: The method for discharging the filtrate (the separated liquid). 
Feature:

High environmental friendliness: All the filtrate flows through the internal channels of the filter plate and is collected at the total outlet pipe at the tail of the filter press for unified discharge. The entire process is in a closed state, effectively preventing toxic, harmful, odorous or volatile filtrate from leaking out, thus protecting the working environment. 
Clean and attractive: It avoids the problem of liquid leakage in the open flow method, keeping the equipment and the surrounding area clean and tidy. 
For subsequent processing: The centralized liquid outlet is convenient for connecting pipes and enables the unified collection or subsequent treatment of the filtrate. 

4. PP Polypropylene Filter Plate
Function: The core component that constitutes the filtering unit. 
Feature:

Excellent corrosion resistance: It has outstanding resistance to various chemical substances such as acids, alkalis, and salts, and has a wide range of applications. 
Light weight: Compared to cast iron filter plates, PP filter plates are much lighter in weight, making them easy to be transported and installed manually. They are particularly suitable for manual pulling plate types. 
Non-toxic and odorless: Meets the hygiene standards for industries such as food and medicine. 
Good resilience: Possesses certain resistance to impact and deformation. 
High cost-effectiveness: Excellent comprehensive performance, moderate price, and it is one of the most widely used filter plate materials.

1. Press the filter plates: Start the hydraulic system and push the pressing plates to compress all the filter plates between the thrust plate and the pressing plate, forming multiple hollow filter chambers.

2. Feed filtration: The feed pump pumps the suspension (a mixture of sludge and water) into the filter press. Under the pressure of the pump, the liquid (filtrate) penetrates the filter cloth and collects and flows out through the blind flow channels of the filter plates, while the solid particles are retained in the filter chamber and gradually form a filter cake.

3. Washing/Pressing (Optional): If it is necessary to wash the filter cake or further reduce its moisture content, washing water can be introduced or the pressing mechanism (such as diaphragm pressing) can be activated.

4. Release the filter plate: After the filtration is completed, the hydraulic system releases the pressure and the pressing plate moves backward.

5. Manual plate removal: The operator manually pulls out the filter plates one by one. The filter cake's own weight or with the help of auxiliary tools, it is allowed to fall off and drop into the collection tank or transportation equipment below.

6. Continuous operation: Clean the filter cloth and prepare for the next filtration cycle.

1. High cost-effectiveness: The automatic hydraulic system ensures the efficiency of the core processes, while the manual plate pulling reduces the overall machine cost. It is an ideal choice for users with limited budgets and low requirements for automation.

2. Environmental Safety: The concealed flow design effectively prevents the leakage of filtrate, meeting the environmental protection requirements of modern industry.

3. Wide applicability: The PP filter plate enables it to handle a variety of corrosive materials and is widely used in multiple industries.

4. Stable operation: The hydraulic system is mature and reliable. The manual lifting plate structure is simple and durable, with a low overall failure rate.

5. Simple operation: Combining automation with manual operation makes it easy to master and maintain.

Environmental protection industry: Dewatering treatment of sludge from urban sewage plants and industrial wastewater.

Chemical industry: Solid-liquid separation of products such as dyes, pigments, intermediates, and silica fume.

Mining and Metallurgy: Dewatering of concentrate and tailings, separation of slag materials during the metal smelting process.

Food and Biotechnology Engineering: Filtration of starch, yeast, soy sauce, fruit juice, etc.