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Efficient Diaphragm Membrane Filter Press for Sludge Dewatering

A diaphragm filter press is an advanced solid-liquid separation equipment that integrates high-pressure filtration and extrusion dewatering functions. Developed on the basis of traditional chamber filter presses, its core innovation lies in the addition of elastic diaphragms (membranes) on both sides of the filter plates. By injecting high-pressure media (water or compressed air) behind the diaphragms, the membranes expand and apply secondary compression to the filter cake, significantly reducing its moisture content while improving processing efficiency and productivity.

    Features

    1.The filter cake has an extremely high moisture content and a low moisture content

    This is the most notable advantage of the diaphragm filter press. Through the high-pressure squeezing of the diaphragm (secondary dehydration), the water in the capillary pores of the filter cake can be squeezed out to the greatest extent. The moisture content of the filter cake produced is usually 10%-30% lower than that of the traditional chamber filter press.

    (1)kinds of Membrane Filter Press

    2. Highly efficient and energy-saving, with a short cycle life

    The high-pressure extrusion process is fast and powerful, which can significantly shorten the total time of each filtration cycle, thereby significantly increasing the equipment's production capacity (processing capacity). Compared with traditional filter presses that require a long time of air blowing and drying to achieve similar effects, it has lower unit energy consumption and is more energy-efficient.

    (1

    3. Excellent washing effect

    The filter cake after extrusion has a uniform and dense structure, and clear fissures and channels will form inside.

    (2)kinds of Membrane Filter Press

    4. The operation is fully automated, reducing labor costs

    The entire machine operation (including pressing, feeding, extrusion, blowing, unloading, cleaning and all other steps) can be automatically controlled by PLC (Programmable Logic Controller), achieving continuous 24-hour unattended operation.

    (2

    5. Strong adaptability and wide application range

    By adjusting parameters such as feed pressure, extrusion pressure and extrusion time, it can flexibly handle materials of different particle sizes, concentrations and properties, ranging from fine mineral concentrates to viscous industrial sludge, all of which can be effectively processed.

    (3)kinds of Membrane Filter Press

    Application

    The filtration effect of the filter cake from the filter press

    Diaphragm filter presses, due to their outstanding performance, are widely used in industries that require efficient separation of solid-liquid mixtures

    Mineral metallurgy: Dewatering of concentrates and tailings such as gold, silver, copper, zinc, lead and bauxite.

    Chemical industry: Filtration and washing of products such as dyes, pigments, pesticides, resins, and fertilizers.

    Wastewater treatment: Dewatering treatment of sludge from urban sewage treatment plants and industrial wastewater (such as printing and dyeing, papermaking, electroplating, and food wastewater) to produce sludge cakes that are convenient for transportation and disposal.

    Food and Bioengineering: Filtration of starch, yeast, soy sauce, fruit juice, etc.

    Ceramics and building materials: Dehydration of kaolin, ceramic glazes, etc.

    Product Parameters

    Model

    Plate Size mm

    Filtration Area M2

    Qty of Plate Pcs

    Power of motor KW

    XAMYG30/870-30

    870*870

    30

    23

     4.0

    XAMYG40/870-30

    40

    29

    XAMYG50/870-30

    50

    37

    XAMYG60/870-30

    60

    45

    XAMYG80/870-30

    80

    61

    XAMYG50/1000-30

     1000*1000

    50

    27

     4.0

    XAMYG60/1000-30

    60

    33

    XAMYG70/1000-30

    70

    45

    XAMYG100/1000-30

    100

    57

    XAMYG120/1000-30

    120

    69

    XAMYG100/1250-30

     1250*1250

    100

    39

     5.5

    XAMYG120/1250-30

    120

    47

    XAMYG150/1250-30

    150

    57

    XAMYG200/1250-30

    200

    75

    XAMYG250/1250-30

    250

    93

    working principle

    The working principle of the diaphragm filter press

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