Customizable Filter Press System with Stainless Steel 304 Piping & Air Diaphragm Pump
1. Fully automatic hydraulic drive: Utilizing an automatic hydraulic system as the pressing power, it provides a strong and stable reliable pressing force, enabling the automatic pressing and releasing of filter plates, significantly reducing the manual operation intensity.
2. Efficient dark-flow liquid discharge: The filter plate adopts a dark-flow liquid discharge design. The liquid is discharged centrally through the channels within the plate. The site environment is clean, with no leakage or spillage. It is particularly suitable for toxic, volatile or materials that need to be kept clean.
3. One-touch automatic operation: Equipped with a dedicated electrical control cabinet, it integrates control for the feed pump, conveyor belt, and vibration device. It realizes an intelligent working process of "one-touch start, full automatic operation", with simple operation.
4. Strengthened filtration unit: The system consists of 9 middle filter plates and 2 front and rear plates. The designed pressure is as high as 1.0 Mpa, with strong pressure-bearing capacity, ensuring the filtration efficiency and equipment safety under high-pressure conditions.
5. Quality material guarantee: All key contact components are made of high-quality materials. The pipeline connection part is 304 stainless steel, which is corrosion-resistant; the feed pump is a stainless steel pneumatic diaphragm pump, with no leakage and excellent wear resistance; the filter cloth uses the industry-standard 750B type, featuring excellent filtration accuracy and service life.
6. Customized feeding solution: Equipped with Z-type conveyor belt, it can be flexibly adjusted according to the customer's site layout. In this design, the feeding end has been raised to a height of 2 meters, perfectly adapting to the subsequent material packaging or transportation process.
The workflow of this system forms a complete automated closed loop:
Pressing the filter plates: The automatic hydraulic device pushes all the filter plates together to form a sealed filtration chamber.
Feed filtration: The electric control cabinet starts the stainless steel pneumatic diaphragm pump, which pumps the material to be treated into the filter press. Under a pressure of 1.0 Mpa, the solid particles are retained in the filter chamber to form a filter cake, while the filtrate flows through the concealed flow channels of the filter cloth and is discharged centrally.
Washing/Pressing (Optional): If you need to wash the filter cake or further dehydrate it, you can introduce washing liquid or compressed air.
Discharge vibration: After the filtration process is completed, the hydraulic system releases the filter plate and activates the once-a-time pulling and vibration function. Under the high-frequency vibration, the dried filter cake will automatically fall off the filter cloth.
Material transportation: The fallen filter cake falls onto the Z-shaped conveyor belt below and is smoothly transported to the designated collection point at a height of 2 meters, completing the entire solid-liquid separation process.
High Efficiency: With a 4-square-meter filtration area and high-pressure feed, the processing speed is fast; the automatic opening and vibration for discharging effectively shortens the cycle time.
High reliability: With a design pressure of 1.0 MPa, 304 stainless steel pipes and heavy-duty filter plates, the equipment can operate stably for a long time under harsh conditions.
Environmentally friendly: The liquid is discharged through concealed pipelines, effectively preventing material leakage and odor dispersion, maintaining a clean production environment and meeting environmental protection requirements.
Economical and practical: The automated operation has reduced labor costs; high-quality filter cloths and corrosion-resistant components have decreased the frequency of maintenance and replacement, resulting in a low overall usage cost.
Flexible customization: From the height of the conveyor belt to the system configuration, it can be customized according to the specific production processes and site conditions of the customers, with extremely strong applicability.
This system is an ideal choice for handling various suspensions, and is particularly suitable for the following industries:
Environmental protection industry: Dewatering and drying of municipal sludge and industrial wastewater treatment residues.
Chemical industry: Solid-liquid separation of products such as pigments, dyes, resins, catalysts, etc.
Metallurgical mining: Dehydration of metal tailings and concentrates, and recovery and treatment of smelting slag.
Food industry: Filtration and clarification of starch, sugar juice, soy sauce residue, and plant extracts.
Other fields: Dewatering operations in industries such as ceramics, building materials, and coal.