1250 Type Fully Automatic Hydraulic Box-type Filter Press | Automatic lifting plate, with vibration device, concealed liquid discharge | Factory customization supported
1. Fully automatic intelligent control system
PLC program control: The entire workflow, from pressing, feeding, filtration to discharging, is all automatically completed.
Human-machine interface operation: Equipped with a touch screen, parameter settings are simple, and real-time monitoring of the operating status is available.
Fault self-diagnosis: The intelligent detection system is abnormal. It promptly alerts and provides a solution suggestion.
2. Automatic Plate Pulling and Vibration System
Precise Plate Pulling Positioning: Utilizes a servo control system to ensure the plate pulling position is accurate and error-free.
Efficient vibrating device: The unique curved vibration mechanism effectively removes sticky filter cakes and ensures complete discharge.
Continuous operation capability: Achieve long-term continuous automated operation without human intervention.
3. Secretive liquid discharge design
Clean production environment: The filtrate is centrally discharged through pipelines, keeping the working area clean and tidy.
Convenient collection of filtrate: Facilitates subsequent treatment or recycling, in line with environmental protection requirements
Splash-proof and leak-proof: The sealed liquid discharge system prevents liquid leakage and evaporation.
4. Automatic Hydraulic Pressing System
High pressure and high thrust: The working pressure of the hydraulic system reaches 22-24 MPa, providing a pressing force of up to 1500 KN.
Automatic pressure retention and replenishment: Automatically compensates when pressure drops, ensuring a stable and safe filtration process.
Energy-saving and efficient: The oil pump is activated only when necessary, effectively reducing energy consumption.
5. High-quality Materials and Structure
Enhanced Polypropylene Filter Plates: Corrosion-resistant, lightweight, long service life
High-strength steel structure: The frame has been optimized through finite element analysis, ensuring both strength and stability.
Anti-corrosion treatment: Special anti-corrosion treatment for key components, suitable for harsh working conditions.
1. Environmental protection and municipal engineering
Municipal sewage treatment plant: Used for efficient dewatering of the residual sludge after biochemical treatment, reducing the moisture content from over 99% to below 60%, significantly reducing the volume of sludge and the cost of off-site disposal.
Industrial wastewater treatment: Treat the sludge containing heavy metals and toxic harmful substances from industries such as electroplating, dyeing, papermaking, and leather processing, achieving sludge reduction and stabilization, and meeting environmental protection discharge standards.
River and lake sediment removal: The sediment generated from dredging is quickly dehydrated and consolidated to facilitate subsequent resource utilization (such as brick production, landscaping soil) or compliant disposal.
2. Mining and Metallurgy
Metal ore beneficiation: Used for the dehydration and recovery of concentrate products from lead-zinc ores, copper ores, gold ores, etc., to improve the grade of the concentrate and facilitate transportation and smelting.
Tailings treatment: Achieve dry storage of tailings, replacing the traditional tailings ponds, fundamentally addressing the safety and environmental risks associated with tailings ponds, and recovering and reusing process water.
Metallurgical process products: Used for dewatering of red mud in alumina production, washing and filtration of leaching residues in wet metallurgy, and recovery of valuable metals.
3. Chemical Industry
Fine Chemicals: Separation of products such as pigments, dyes, pesticide intermediates, and fluorescent whitening agents, resulting in high-purity filter cakes and clear filtrate solutions.
Basic Chemicals: Used for the production of powder materials such as calcium carbonate, kaolin, titanium dioxide, and silica powder, ensuring low moisture content and high quality of the products.
Petrochemical industry: Deals with refinery catalysts, white earth residue, etc., to achieve the resource utilization and harmless disposal of waste materials.
4. Food Industry
Food Processing: Used for clarification and filtration of starch sugar, monosodium glutamate, soy sauce, and fruit juices, as well as for purification and concentration of plant extracts (such as tea polyphenols, stevia sugar).
Biological fermentation: The mycelium is separated from the fermentation broth for antibiotics, vitamins, enzyme preparations, etc., and the target products are collected.
5. Other emerging and specialized fields
Ceramics and building materials: Used for dehydration of ceramic raw materials and glazes, as well as purification and refinement of building materials such as quartz sand and feldspar powder.
New energy batteries: When processing the slurry of lithium battery positive electrode materials (such as lithium iron phosphate, lithium cobalt oxide), as well as graphite, they demonstrate outstanding filtering performance.
Coal industry: For the treatment of coal slurry water in coal washing plants, to recover coal sludge and achieve closed-loop circulation of washing water and maximize economic benefits.
I. Collaborative Design from the Source
We are not merely selling products; we are providing solutions. Once we receive the requirements, our engineers will have in-depth discussions with you, accurately grasping your material characteristics, target moisture content, production capacity requirements, and site limitations. Based on these key pieces of information, we intervene at the design stage to ensure that the delivered equipment can seamlessly integrate into your production line, achieving a perfect fit of "tailor-made" quality.
II. Flexible Customization Dimension Throughout the Process
Our customized services cover every aspect of the equipment. In terms of core specifications, we can flexibly adjust the filtration area, filter chamber volume, and working pressure to perfectly match your specific processing volume and filtration accuracy requirements.
In terms of key configurations, we offer a wide range of options: for highly corrosive materials, stainless steel or special alloy materials can be selected; to achieve the ultimate filtration accuracy, a high-pressure extrusion system can be upgraded; for unmanned operation, fully automatic plate pulling, intelligent vibration and automatic filter cloth cleaning devices can be integrated.
III. Core Value Creation for You
Choosing our customized service means you will obtain long-term value far exceeding that of standard equipment. A deeply customized filter press can bring you higher separation efficiency, lower energy consumption and more stable operation, thereby directly enhancing your investment return. At the same time, the perfect match between the equipment and the process can significantly reduce the debugging time and subsequent renovation costs, and with targeted design and material selection, significantly extend the service life of the equipment under harsh conditions.